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b.
for demuxing use the standard profile in besweetgui -> 6 mono WAV 32 bit saves working with softencode at this point
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Not sure what you mean by this... I'm not using Soft Encode in the demuxing process...?
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I guess you need besplit0.7 -> see installer above 
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Wasn't the only fix in that version the support for open bitrate DTS files...? If you rip the DTS track off a movie DVD, you will always have the bitrate info, or am I wrong there?
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-> latest (2005/01) HeadAC3 has no problem with silent output, itīs freeware but also has less possibilities
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Indeed, definately check it out! But be aware of the lack of several options you do get in a "professional" encoder.
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nice work  letīs put it together with some screenshots as a complete guide
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Thanks! How about now?