If you couldn't play the resultant .avi in an avi player, I doubt you will be able to mux manually. There's obviously something wrong, though it is not yet clear what it is.
You might try opening the file in GSpot, to see what it says, and to see if the video can be rendered ... and if not, what the failure is.
What version of Gknot are you using? VirtualDubMod? XviD?
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