I get this error, too. With 24 titles I'll get at least 4 or 5 errors and sometimes when the error doesn't appear I need to END mplayer.exe TASK in task manager.
It is a known problem with mplayer and I'm still trying to find a workaround.
So, if multiAVCHD gets to the point of creating title/chapters thumbnails and it takes more than 5 seconds to move to the next chapter (% update) it means that mplayer needs forced close with end task. multiAVCHD tries other ways to generate thumbnails and will continue - so your compilation won't suffer when such errors occur.
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